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Ford Cortina Photo Gallery - MarkZE's Guide to C4 / C9 / C10 gearbox

 

 

 

 


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Home > Members Pictures > Member's galleries > MarkZE > MarkZE's Guide to C4 / C9 / C10 gearbox

Most viewed - MarkZE's Guide to C4 / C9 / C10 gearbox
1_-_C4_exploded.jpg
1-C4 Exploded View873 viewsExploded assembly of the C4 series gearbox. Once you get one of these apart they are pretty simple and quite interesting. Don't be scared to strip one down and slot in some new seals and clutches. Grab the Haynes Manual first thoughMarkZE
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7-Hi Rev Bleed Hole 2869 viewsPicture from inside Hi Reverse Drum showing bleed hole under clutch piston which prevents centrifugal application of clutchesMarkZE
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Sep 2005 - Manual Box838 viewsThese have to go to make room for a C9 autobox , flex plate and high stall converterMarkZE
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2-C4 Roller Thrust Mods812 viewsDiagram showing where standard thrust washers can be repaced by Torrington Roller bearings. Machining required for this mod. TH350 bearings suggested here but BTR Chrysler or TH700 converter bearings can be used also.MarkZE
11_-_Fwd___Hi_Rev_Clutches.JPG
11-Clutch Drums796 viewsshows which clutch drum belongs where and suggestions for how to prepare them for 500+ hp engineMarkZE
8_-_Hi_Rev_Bleed_Hole_Outside.JPG
8-Hi Rev Bleed Hole750 viewsHi Rev drum showing hole drilled to prevent centrifugal cltuch application at high rpmMarkZE
10_-_Hi_Rev_Six_Pack.JPG
10-Hi reverse 6 pack735 viewsC9 high reverse clutch drum packed with thin steels and 6 clutchesMarkZE
9_-_Hi_rev_Drum_Groove.JPG
9-Hi Reverse Raised Gorrve714 viewsC9 high reverse drum with new higher circlip groove for extra clutchesMarkZE
22_-_Valve_body.JPG
22-Valve Body697 viewsShows my valve body pulled apart ready for shift kit. This is only the top half but that is where most of the valves are.MarkZE
12_-_Four_Pinion_Planet.JPG
12-four pinion Planetary695 viewsFairly expensive mod neededonly for turbo, Nos or blown engine making truckloads of torque. Also a good idea if running a transbrakeMarkZE
6_-_Stock_High_Reverse_Clutch.JPG
6-Stock Hi Rev 4 clutch pack693 viewsShows C9 Hi reverse drum and the original frictions and steels from the 4 clutch packMarkZE
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May 2005 - C9 Converters686 viewsStock 11" converter (white), Reworked 10" 3000rpm converter (Grey). Also needed to convert manual to autoMarkZE
4_-_Pump_Assly_C6_bush.jpg
4-C9 Pump Internals680 viewsC9 Pump with gears fitted, C6 converter bush fitted, direction of rotation shownMarkZE
25_Flex.JPG
May 2005 - C4 Flex Plate668 viewsThis is an SFI approved C4 flex plate off a V8 windsorMarkZE
19_-_No_9_Roller_Installed.JPG
19-No 9 Roller bearing installed665 viewsNo 9 Roller bearing installed, note the spacer in the middle to located on the small spigot in the casing. Under the roller is a hardened washer so the balls down;t wear the aluminium casing. The inner sprag hub runs directly on the rollers as shown in pic 18MarkZE
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20-Special Parts652 viewsThis is where it got expensive. Miragin steel input shaft, four pinion planetary, VERY thick sump pan/girdle, torrington roller bearings. non standard stuff but readily available.MarkZE
14_-_Low_Rev_Brake_Drum.JPG
14-Low reverse Brake Drum Recess for bearing649 viewsLow reverse Brake Drum Recess for bearing.MarkZE
5_-_C4_Pump_Mods.JPG
5-C9 Pump Mods643 viewsShows C9 pump casing, shows the wider C6 bush which is interchangeable and the housing thrust wall mod to reduce wear at high trans pressuresMarkZE
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13-Part Assembled Stack627 viewsPart Assembled Stack from High reverse Drum upto reverse planetary. Plain thrust washers still shownMarkZE
3_-_Pump_Assembly.JPG
3-Assembled C9 Pump622 viewsAssembled C9 pump showing selective thrust washers which are used to set the overall clearance of the rotating assembly with the casing.MarkZE
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C9 Auto615 viewsC9 Auto from an XD falcon. $110 from wreckers in Oct 2005 to replace the T5 manual. Lasted one meet at the drags, fried the hi reverse ClutchMarkZE
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16-rev Ring Gear With Bearing604 viewsrev Ring Gear with bearing located in the machine recessMarkZE
21_-_Soft_Parts.JPG
21-Replacement Parts584 viewsBox full of bits. This is all off the shelf stuff. Nothing special here.MarkZE
15_-_Low_Rev_Brake_Drum_With_Bearing.JPG
15-Low Rev Brake Drum With bearing577 viewsLow Reverse Brake Drum with recess machined and roller thrust bearing installedMarkZE
17_-_Rev_Ring_Gear_Hub_Machined.JPG
17-Rev Ring Gear Hub Machined517 viewsExample of the machining required to fit the torrington roller bearings in place of the thrust washersMarkZE
         
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